Coppers · Workhorse

CuCrZr and GlidCop (dispersion-strengthened Cu)

CuCrZrvalues describe: CuCrZr

Big science (accelerators, light sources, public fusion)Fusion, private

Why it wins

Copper conductivity with real mechanical strength that survives brazing and bake cycles: photon absorbers, divertor heat-sink tubes, collimator cooling.

Why not the alternative

Pure copper loses all strength annealed; stainless cannot evacuate the heat flux.

Watch out

CuCrZr needs controlled heat-treatment windows; GlidCop is hard to weld.

Properties

The values below are candidate: compiled from the sources named, not yet individually validated. Provisional provenance: CERN Accelerator School, vacuum and materials proceedings; ASM Handbook: properties, corrosion, heat treatment; CERN vacuum group compilations and coating programme.

Wet cleaning

Recipeas OFE: degrease, DI, mild bright dip, ultrapure rinse
Forbiddenaggressive etch attacks the Cr-Zr precipitates and the alumina dispersion
Limitkeep any thermal step below the ageing temperature, or re-age

Vacuum and outgassing

Outgassing, unbaked (10 h)1e-9 mbar·L/s/cm²
Outgassing, baked5e-12 mbar·L/s/cm²
Vapour pressurenegligible

Temperature

Bake, assembled450 °C
Vacuum degas600 °C
Braze / H2 firing980 °C
Metallurgical limitCuCrZr ageing 460–500 °C; GlidCop does not recrystallise

Thermal

CTE17 ppm/K
Thermal conductivity320 CuCrZr, 365 GlidCop W/m·K
Specific heat390 J/kg·K
Emissivity0.05 polished
Melting / softening1070–1083 °C

Mechanical

Strength300–400 ys MPa
Tensile450–500 MPa
Elongation12–15 %
Young's modulus130 GPa
Hardness120–140 HV
Density8.9 g/cm3

Electrical and magnetic

Relative permeability~1.0
Resistivity2.1 µΩ·cm

Engineering

Corrosionas copper
Joiningbrazes; GlidCop keeps its strength through the cycle
Process notesGlidCop is not fusion-weldable in the usual sense
Availability and costto order; GlidCop single source

Grades

CuCr1Zr (C18150), ITER-grade IGheat sink tubes and RF: strength depends on the exact solution-age window
GlidCop AL-15 (C15715)dispersion strengthened, survives braze cycles unannealed: photon absorbers
GlidCop AL-25 (C15725)more oxide, more strength, less conductivity: pick per heat flux
Sources · 1
  1. SPS internal dump, CuCr1Zr cooled absorbers

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